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Intelligent Package Systems.
A Division of M2L Systems, LLC.

 

 

Modules and Zones

The Qcon-24 conveying system is made up of modules.  These modules can be straights, curves, merges, diverts, right angle transfers, inclines or declines.  Each module is divided into a number of “zones.”  

Straight Module

 Standard Lengths:  120”, 90”, 60”, 30”

Standard Components of Straight Modules

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 Programmable Logic Controller (PLC)

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Required number of motorized rollers:  

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You can run up to 12 idlers off of one motorized roller

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Required number of idler rollers

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 Photo electric eye sensor and sensor reflector in each zone of module

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24v DC power supply needed per 16 motorized rollers

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Necessary hardware

    Example of 120” Straight Module

Straight dwg.jpg (59326 bytes) (click on picture)

Slaved Modules

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12” – 30” Modules:  electrically slaved (see definition below.)

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Less than 12” Modules:  mechanically slaved (see definition below.)

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Electrically slaved modules:  (12” – 27”) Container accumulation cannot take place in an electrically slaved module.  Controlled by an upstream PLC.  Contains slaved drive roller, idler rollers and a motor control card.  The motor control card is run off of a companion zone motor control card.

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30” “one zone” electrically slaved module:  Container accumulation can take place in a 30” slaved module. 

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Mechanically slaved modules:  (less than 12”) Contains only idler rollers slaved via o-rings.

Example of 30” “one zone” slave

30 on zone slave.jpg (23781 bytes) (click on picture)

Example of 9” Mechanically Slaved Module

9 mech slave.jpg (12133 bytes) (click on picture)

Curved Modules

Standard: 30 degree, 45 degree, 60 degree, or 90 degree

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90 Degree Curve Module (made up of two zones):  Components include PLC, motor control card, motorized roller with tapered sleeve, idler rollers with tapered sleeves and photo sensors and reflectors.

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60 Degree Curve Module:  “One Zone” Electrically slaved

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45 Degree Curve Module:  Electrically slaved

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30 Degree Curve Module:  Electrically slaved

Container accumulation can take place in 90 degree and 60 degree curves.

Example of 90 degree curved module

90 deg curve.jpg (36840 bytes) (click on picture)


Example of 30-Degree Curve

30 deg curve.jpg (27874 bytes) (click on picture)

Right Angle Transfer Modules (RAT)

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Bi-direction

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RAT provides a means of moving containers off of the main flow path to the left or right

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Containers may also pass through the RAT and continue down the main flow path

 Components of RAT: 

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PLC

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Three motor control cards for the following:

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Roller Motor Control:  moves a container onto or through the RAT

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Pop-up assembly:  moves a container to the right or left at a right angle. 

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Belt carriage assembly:  connected to pop-up via drive belt.

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Photo eyes and reflectors

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Two limit switches (up and down)

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Necessary hardware

rat dwg.jpg (46210 bytes) (click on pictures)  rat white.jpg (89494 bytes)  

Divert Modules

Provides a means of “diverting” a container off of the main flow path into another flow or allowing the container to continue down its original flow path.

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Standard:  30 degree angle

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Each divert module contains 4 zones

Standard Components

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PLC

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Motor control card for each of the 9 motorized rollers

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Motor relay

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Motor brake relay

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2 limit switches

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Necessary hardware

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Standard ways of controlling:  Scanner or manual divert switch

Example of Divert Module

divert dwg.jpg (68866 bytes) (click on pictures) divert-merge w arrows .jpg (31349 bytes)

Merge Modules

Provides means of moving container straight down main flow path or accepting a merging container into that flow path.

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Standard:  30 degree angle

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Each Merge Module contains 4 zones

 Standard components

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PLC

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Five motor control cards for each motorized roller

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Required number of idler rollers

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Photo eyes and reflectors

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Necessary hardware

merge dwg.jpg (78132 bytes) (click on picture)
 

 

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Send mail to mmortazi@intelligentpackagesystems.com OR mmortazi@ips-24.com with questions or comments about this web site.
Last modified: March 07, 2013